Desiging A Model Kit

 

Ethan Allen House Model

Roughly ten years ago, long before I became a reenactor, I visited the Ethan Allen Homestead Museum in Burlington, Vermont. My goal was to tour the house and take some reference photos so that I could build a model of the building.

The Homestead was the last home of the American Revolutionary war hero (depending on who you talk to) and leader of the pre-war Green Mountain Boys who fought the rule of New York over what was then known as the New Hampshire Grants.

Allen had the house built after the War. Though he only lived there a few years, the house was passed on to his widow, and her new husband, after his death. Over the decades, the property was sold, changed, and somewhat lost to history. When the location of Allen's house was found again in modern times, it was restored to how it may have looked in its original condition. Today, the museum not only presents Allen's life on the Homestead, but also the history and culture of the Abenaki Indians who originally lived on the land.

My model project was an on again, off again affair. Mostly off. 10 years after my initial visit, I buckled down and set to work creating a model of the building. My final goal is to create a 28mm scale building that can be used for wargaming. Ideally, I'd like to create a kit that other gamers and modelers can build.

 

Carboard Test Parts

Assembling the First Floor

First Floor with Figures for Scale

When I had originally visited the building, a set of faded floorplans had been displayed on one of the walls of the Visitor's Center. I took photos of these plans, and used them, along with my reference photos, to create a rough model out of corrugated cardboard.

The cardboard model became a test of not only the size and shape of the building, but also how the various pieces of the model could be made to create a laser-cut wood kit for others.

 

Gable Ends and Roofs

Walls and Floors

Using my cardboard model, my photo references, and Inkscape, I created a layout plan of the various pieces and parts of the building. I decided to create the model using two pieces of thin stock for each wall. This allowed me to add laser-engraved detail to both the interior and exterior of the walls, and to create nice looking double-hung windows, as in the prototype building.

With the Inkscape drawings done, I sent the plan off to an online laser-cutting company. Then I waited.

Laser Cut Sheet

Several weeks later, a box finally appeared in my driveway. On opening it, I found my 10-year dream realized. I had a laser-cut kit of Ethan Allen's last home, designed by myself, and ready for assembly.

 

Second Floor Assembled

Interior and Exterior Walls

Kitchen Fireplace

Gable End

First Floor Assembled

Second Floor Assembled

Final Assembly Before Painting

While building the model, I found several areas that need improvement, mostly mistakes that I made in my Inkscape drawing. Whenever I encountered one of these issues, I'd make a note, correct the physical model, then move on. After a few days, I had a fully assembled and painted model.

Col. Allen Moves in Next to Capt. Smith

 The size matches the scale of the William Smith house that I built earlier. While the frames were a bit fiddly, the windows turned out just as I had hoped, adding a nice detail to a rather plain looking building. As reenctors, my daughter and I have since visited the Homestead several times over the years, and become friends with the folks who run the museum. My daughter was very happy to see that the layout matches the real house, including the upper floor, which we don't often see.

Kitchen Detail

First Floor Painted

Finished Model

 Overall, I think the project was a great success.  Having now done several reenacting events at the Homestead, it's neat to have a model of a house that we've "lived" in. While I need to make a lot of improvements if I ever want to put this into kit form for sale, I'm happy with my own personal model, and I look forward to designing more building kits.